Robot Palletisers with imagination

Robust Fanuc robots are at the core of these versatile systems. Filled sacks, boxes or crates enter the palletising cell, then picked from a suitable conveyor to be stacked in any configuration you choose. The filled pallet can then be removed from the cell with a forklift truck via Light Activated Entry Guards.

Systems are pre-installed including guarding, control panel and pick conveyor so that there is no installation to be performed on site. The system is positioned at the end of your production line and powered up. One of our qualified engineers will then run through the commissioning sequence and create the stacking patterns you require.

The Robot Cell control system utilises the latest PLC technology. It incorporates a colour operator interface which has a clear display and powerful new features. These include all functions needed to operate the system providing unlimited palletising programmes which can be pre-set for various pack types and sizes. Other features include an ASI communication system and Modem option for remote diagnostics or editing.

Packing speeds depend on many factors such as product stability. Typical speeds for an optimised single gripper system is up to 1200 cycles per hour or 20 cycles per minute.

Safety Requirements

All systems are supplied with approved safety fencing with Smartscan entry guards.

Pack and Pallet Specification

All box, tray and sack sizes can be palletised, depending on pallet overlap and overhang requirements. All pallet sizes can be used as long as they are of consistent size and quality.

Planning In

All robot systems are designed for the space and environment they are to be used in, but typically our compact cells start from around 2.5m x 2m in size. As well as speed and product requirements there are safety aspects to be considered. Potential systems require a full site survey and careful planning to provide the perfect solution to the customers needs. Pacepacker Services are Experts in palletising and have extensive knowledge of this specialised field.

Electrical Requirements

Standard: 415V, 50/60 Hertz 3 Phase + neutral, 25 Amp Supply, alternatives can be accommodated.

Air Requirements

Cool, clean, dry air at 6 bar (90 PSI) at 13Litres (0.5 CuFt) per cycle. I.e. 7.5cfm at 15 cycles per minute. 20mm (3/4") supply pipe minimum.