Automated packing, filling, pick and place and palletising systems

Compact Robot Palletisers

 

Space Requirement

Compact palletisers, as the name suggestes, are robot palletising systems that we configure to fit into spaces that you may not think achieved. We can even fit a dual static cell inside a shipping container!

Operation

Filled sacks, boxes or crates enter a palletising cell, then picked from a suitable conveyor to be stacked in any confi guration you choose. The filled pallet can then be removed from the cell with a forklift truck via light activated entry guards or discharged on an automatic takeaway roller system for storage or removal.

Control System

The robot cell control system utilises the latest PLC technology. It incorporates a very user friendly, colour operator interface (HMI Screen) which has a clear display and powerful new features. These include all functions needed to operate the system providing palletising programmes which can be pre-set for various pack types and sizes. Other features include an ASI communication system and remote diagnostics and support.

Packing Speeds

Packing speeds depend on many factors such as product stability and cell layout. Typical speeds for an optimised single gripper system is up to 1500 cycles per hour or 25 cycles per minute. This can potentially be increased by upgrading to the double gripper option.

Safety Requirements

All systems are supplied with approved safety fencing with access gates if required. Smartscan entry guards and a safety key lock system, prevent operation with gates open.

Pack and Pallet Specification

All box, tray and sack sizes can be palletised, depending on pallet overlap and overhang requirements. All pallet sizes can be used as long as they are of consistent size and quality.

Planning In

All robot systems are designed for the space and environment they are to be used in. As well as speed and product requirements there are safety aspects to be considered. Potential systems require a full site survey and careful planning to provide the perfect solution to the customers needs. Pacepacker Services are Experts in palletising and have extensive knowledge of this specialised field.

Electrical Requirements

Standard: 415V, 50/60 Hertz 3 Phase + neutral, 25 Amp Supply, alternatives can be accommodated.

Air Requirements

Cool, clean, dry air at 6 bar (90 PSI) at 13Litres (0.5 CuFt)
per cycle. I.e. 7.5cfm at 15 cycles per minute. 20mm (3/4”) supply pipe minimum.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Containerised Robot Palletiser

Fanuc R2000 Robot Palletiser In Container

 

 

 

 

 

 

 

 

 

 

 

 

Product Datasheet

Click here to open the datasheet in a new window.

 

Application Video

 

 

 

 

 

 

 

 

 

 

 

 

 

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Fanuc M710 Compact Robot Palletiser

PPMA & BARA Member, Fanuc Robotics Strategic Partner

 


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